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  • Warehouse Controls Systems - Conveyor and Sortation Systems | TREW

    CLICK HERE CONVEYOR & SORTATION IN ACTION Who is Trew? Trew is a vertically integrated solutions provider that works directly with clients or through a network of integrators. Our brands have been delivering conveyor and sortation systems for startups to top retail, ecommerce, and warehousing clients for 20+ years. We develop, manufacture, and integrate innovative and reliable material handling technologies. Our Approach? We combine talented people, process, and technology to deliver results with the goal to earn your trust and partnership. What’s poweredbyTREW? Trew is a solutions company that makes great conveyor and sortation hardware that is delivered as part of our automated fulfillment and warehouse solutions. We also sell Trew hardware and services through a network of system integrators. poweredbyTREW refers to technologies developed and manufactured by Trew, and the conveyor system services we provide. Explore this site to learn more. Conveyor Systems Modular case/package system that spans conventional high-throughput to flexible motorized roller conveyors. Click here Sortation Accurate and reliable sortation from high-rate sliding shoe to 90º transfers. Click here Warehouse & Conveyor Control Systems Dependable Trew developed and implemented CHAMP™ WCS and PLC-based Conveyor Controls. Click here Trew Solutions Looking for Warehouse Execution Software (WES), robotics, ASRS, etc. fulfillment and warehouse fulfillment automation? Click here Engineering Our experts are ready to help with system design and layout, collaborating on innovative ways to solve the hardest jobs. Click here Installation Our experienced installation team install our equipment and can even help integrators with a complete turnkey system. Click here Customer Support From 24x7 technical support to field service, our support services help keep you up to speed. Click here Parts Our online parts store provides access to 1000s of parts for both clients and integrators. Click here Why Trew? Winning Together. Successful business gets done when trusted partners work together to win together; we ask our team members to be extraordinary, do the right thing even when no one is watching, work fearlessly, and own the outcome so you and Trew win together. People Relationship Loyalty

  • Divert / Transfer - Material Handling | TREW

    Downloads HOME HARDWARE SORTATION DIVERT / TRANSFER Divert / Transfer The High-Speed Cam Actuated Transfer (HCAT30 and HCAT90) divert modules are designed to enhance the efficiency and precision in your material handling systems. Whether you need to divert products at a 30° angle or a 90° right angle, these modules provide a valuable addition for < 45 CPM sortation applications. HCATs 30 & 90 Overview MDR Technology: Ensures smooth and dependable roller operation, reducing maintenance needs and enhancing system longevity. Precision Cam Mechanism: Provides accurate and controlled lifting of Pop-Up divert wheels, ensuring gentle handling of products. Energy Efficiency: The 24-volt DC power source minimizes energy consumption and operational costs, offering a sustainable solution for material handling. HCAT30 HCAT30 diverter modules provide a 30° angle to move packages and totes to a separate line. The design allows for the divert units to be placed close together in a footprint that fits most package flow applications. It uses 24V DC MDR technology to drive the rollers, belts and lifting motion in an all-electric design, with rates up to 45 products/min. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. HCAT90 HCAT90 Transfer modules provide a 90° right angle transfer for sortation, distribution, or assembly applications. They are powered by 24VDC, utilizing a total of three MDRs to provide motion of the rollers, belts, and lifting motion. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. They provide rates of 30–40 products/min and are available in single, double, and triple pick-and-pass configurations for quick installation and integration.

  • Belt and Empty Carton Conveyor - Material Handling | TREW

    Downloads HOME HARDWARE CONVEYOR BELT / EMPTY CARTON Belt / Empty Carton Belt / Empty Carton (ECC) Conveyor is a time-tested, 480VAC motor-powered belt line that is the backbone of distribution, fulfillment and manufacturing facilities across North America. Trew’s Belt/ECC Conveyor (Series K) is a modern re-engineered approach to the technology that delivers robust reliability and versatility while reducing spare parts and maintenance versus older traditional designs. Belt/ECC is part of our modular conveyor approach, ensuring systems can be designed with the best fit technology and still delivers operational confidence. Belt / ECC Overview BOR (Belt On Roller) and BOS (Belt On Slider) modules can be used in transportation, incline/decline, merging, gapping, sortation, and scanning applications. ECC (Empty Carton Conveyor) modules can be used in package handling, raw material handling and small part handling - such as polybags and jiffys. Options​ Belt options: Smooth, Slick, Longitudinal Ribbed, and Quad Top (others by request) Up to 7.5 HP Motors Available Speeds available up to 600 FPM Standard Frame Depth of 5.25" (except Drives and Take Ups) ​Motor Control: Allen Bradley 140M; Contactor for e-stop; VFD Allen Bradley 525; Ethernet/IP​ Photoeye(s): Start/End/Customer Location or None – Allen Bradley 42EF; Jam Photo eye's; Line full Photo eye's Accessories Pan Guard Rail Options from 2.25" to 48" tall — Straight and flared options with transitions Formed Plastic Bottom Guards Belt Retention Guides Belt Conveyor Belt on Roller (BOR) and Belt on Slider (BOS) transportation modules are available in widths, lengths you need for your high-speed, light to medium duty distribution system. These low maintenance modules are easily configurable to achieve the desired function: transportation, incline/decline, merging, gapping, and scanning applications. They can convey any flat-bottomed product in a large variety of sizes, weights, and compositions – ideal for package, tote, carton, and polybag handling. Empty Carton Conveyor Empty Carton Conveyor (ECC) transportation modules are available in widths and lengths you need in order to convey empty corrugate, dunnage, boxes, polybags, or other bulk transportation items. The wide belt and combination of rollers between slider pans allow for the dependable transportation of a wide array of conveyables while maximizing the unit’s length. Our innovative transition module, the Waterfall, allows for units to dependably transfer products between two units without changing elevaton.

  • 24VDC Motorized Roller MDR Conveyor - Conveyor Systems | TREW

    HOME HARDWARE CONVEYOR We offer a fresh perspective on conventional and motorized roller conveyor systems. Our high-performance, modular AC powered conveyor combines reliability with flexibility, providing a robust solution that adapts to evolving needs. Our motor driven roller (MDR) conveyor includes the industry’s widest range of standard modules with the most flexible and efficient MDR controls architecture available. ​ Our systems feature common rail profiles and accessories designed for seamless integration and a polished finish. This ensures that components fit together seamlessly and create a cohesive, dependable, and efficient conveyor system that enhances your operational workflow. Motorized Roller Click here Belt / Empty Carton Click here Narrow Belt Click here High-Speed >300 FPM Click here MoveIT-Max™ Click here QuickScan Fast & Easy — find recommended replacement parts for conveyor and sortation equipment with our QuickScan feature. QuickScan the QR Code found on our module labels to view recommended replacement parts and User Manuals right on your phone or mobile device. Once you review potential wear and maintenance parts, you can purchase parts directly from our Parts Store.

  • MoveIT-Max – Material Handling | TREW

    HOME HARDWARE MOVEIT-MAX INFO Installation, Configuration, & Support Material Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts featuring transportation and manual sortation. Quick to install, quick to re-configure, mobile modular transportation conveyor. ​ Mix and match MoveIT-Max modules to create applications. Modules are assembled ready for to be wheeled into place and connected. Modules are assembled with folding legs with casters, pre-wired and "connectorized" for quick Module to module connections. MoveIT-Max System Overview This page provides a quick overview of MoveIT-Max and installation quick how-to videos. If you have additional questions please refer to the manual linked at the bottom of this page or contact our support team . Step 1 - Unstacking Shipments The conveyor sections will typically be stacked with their support legs folded beneath them, allowing each section to be safely removed using a fork truck. When picking up a conveyor bed with a Fork Truck, watch out for the junction box located directly underneath, as it sits lower than the conveyor frame and could be damaged. Step 2 - Connecting Beds (Line of Sight) There are two types of beds on the MoveIT-Max called the “Parent” and “Children” beds, usually seen with multiple "children" beds attached to a "parent" bed. The “parent” beds have the main power supply mounted underneath, while the “children’s” beds are connected to a “parent” bed by a control cable. Step 3 - Connecting Beds (Electrically) A total of 7 beds (36 motors) can be powered off a power supply (6 children and 1 parent). Each bed has a female connection on the discharge and a male connection on the infeed inside the rail for the smaller control circuit M12 plug. There is a maximum of 4 beds (18 motors) allowed on a single circuit. Step 4 - Power Supply Connections & Components The main enclosure for the MoveIT-Max is located under each “parent” bed and provides power for the connected “children” beds. Step 5 - Junction Box Jumper Placement The Junction Box enables you to choose which circuit off the DC Bus is powering the conveyor bed. Select between the provided circuits (Circuit 1 and Circuit 2) by inserting the terminal jumper between the rail and desired circuit. Step 6 - Overview of Drive Card LEDs The Drive Card LEDs indicate the MoveIT-Max is fully functioning and help identify and troubleshoot any problems. Step 7 - Operating Instructions (Starting & Stopping) A start/stop switch is located on the corner of each bed. When green, the conveyor is continuously running. To turn the conveyor off, push the green button in, and the light will illuminate red, cutting off the power to the card. Step 8 - Configuring Conveyor Speed Conveyor modules are shipped from the factory preset to specific speeds by module. Speeds of the conveyor beds may or may not need to be adjusted at site. Conveyor speeds can be adjusted using dials on the backside of the H20 Auto conveyor control cards and/or software. DOWNLOADS Please review the manual for complete installation instructions; including module, accessory, guard rail, side cover, etc

  • CHAMP WCS - Web UI Warehouse Control System | TREW

    Downloads HOME SOFTWARE CHAMP™ CHAMP™ Warehouse Control System Manages real-time material handling automation flow streamlining operations and empowering operators, while providing maintenance and management the visibly to make decisions based on current performance and statistical information. CHAMP WCS puts you in control of your system through a web enabled mobile user interface, and real-time control built with proven standard software components. PLC CHAMP™ WCS HOST PLC PLC ​Host Interface​ Real-time Carton Information Download Carton Lane Assignment Table Downloads System Forecast Counts Production Wave Planning Diverted Carton Information Uploads TCP/IP or FTP Ethernet Host Connections ​PLC Interface Routing Directives Label Information I/O Messages Ethernet Host Connections CHAMP WCS connects Warehouse Management (WMS), ERP and custom host business systems to real-time material handling automation through a high-performance communications broker and carton tracking system. CHAMP is designed with a flexible and proven architecture that has delivered results in a wide range of applications. Dynamic Wave Processing Batch or Real-time Barcode Lookups Store to Door and Route Stop Sortation Container/Carton Tracking Pick and Pass Systems High-Speed Merging High-Speed Sortation Automated Print and Apply Conveyor Flow Control Robotic Cell Control 20+ Years of Experience Integrating 3rd Party OEM Equipment CHAMP WCS removes complexity of typical control system architectures by communicating directly with host system, system I/O and PLCs to eliminate interface points of failure and streamline real-time and historical data handling. Connecting with host software and the most common devices found in warehouses including PLCs, scanners, scales, and printers; CHAMP provides the tools for operations and maintenance to take control of operations without needing separate PLC programming software. System Statistics and Diagnostics I/O Diagnostics and Debugging Historical Reporting Real-time Web-based User Interface Container Tracking and Lookup Graphical System Status and Alarms Why CHAMP™ WCS Based on 20 years of system experience, processes and interfaces are designed hardware agnostic, allowing for integration of Trew and most OEM hardware Extensive OEM equipment integration experience – see our list here Flexibility to be implemented with our or others' PLC based conveyor controls Proven host interface and project methodology reduces project risk Mobile interface allows visibility to production and system health anywhere in the building Can be run on customer VM environment, providing failover, security and overall control Puts real-time operational and maintenance tools in the hands of those that need it

  • Warehouse Execution (WES) & Warehouse Control (WCS) | TREW

    HOME SOFTWARE Trew® provides software and controls solutions for the warehouse, distribution, manufacturing and retail environments to orchestrate flow for reliable and productive operations. Ecommerce Fulfillment Retail Distribution Liquor Distribution Pharmaceutical Manufacturing Distribution Express and 3PL Parcel Electronics Equipment Manufacturers Publishing CHAMP™ Warehouse Control System Click here PLC Control System Click here OEM Equipment Experience Click here Looking for Warehouse Execution Solutions? Click here to learn more about SmartMoves-WX® WES and Trew solutions Click here Trew offers a range of software capabilities that include warehouse execution (WES), warehouse control (WCS), and conveyor control (CCS) systems. Our software has been delivered in 1000’s of installations working with both clients and integrations. We know successful implementations rely on collaboration and a winning together approach combined with proven process and technology. Our approach keeps you up front and center as we develop, deliver, and support your systems. We know how to work as an extension of your team and focus on winning together! Key Benefits 20 years of solution know-how and experience integrating OEM automation equipment Customer centric tailored solutions built out of standard modular software Proven collaborative software delivery process working clients Backed by 24x7 in-house professional technical support staff

  • Narrow Belt Accumulation - Material Handling | TREW

    Downloads HOME HARDWARE CONVEYOR NARROW BELT Narrow Belt Live Roller Narrow Belt Live Roller Conveyor is a traditional AC powered design with a narrow belt under the rollers that provides roller drive for transportation or accumulation applications. The accumulation version, Narrow Belt Accumulation (NBA), is a key technology in applications like high-speed merging and process buffering to create high-density singulated flow. Our modern reinvented NBA technology provides the highest levels of throughput, control flexibility, gentle zero pressure product density, durability and reliability and is also available for non-accumulating very high-speed transportation. Narrow Belt Accumulation Overview Trew’s Narrow Belt Conveyor Line takes on industry-wide challenges head-on through its innovation and intentional design. Modern re-engineered design delivers operational confidence, throughput, gently zero pressure product handling and reduced maintenance. Intelligent accumulation conveyor controls are easy to understand and configure enabling gently zero pressure accumulation and high-rate releases to downstream conveyor. Specifications Between frame (BF): 15”, 21”, 27”, 33”, 36” Motor HP: 1, 2, 3, 5 Speeds: 60 – 600 FPM Product Weight: 0.5 - 75 lbs Product Length: 6” - 48” Minimum Product Height: 0.5” Temperature: 32° – 104°F ZC controller factory mounted outside of rail, exhausts to interior Actuation: Pneumatic, 15 PSI typ. Take-Up: Pneumatic Belt Splicing: Welded Same frame profile as Series 1500 MDR Factory installed skew beds available Field Kits Filter Regulator – One needed for every 120' of conveyor Class 2 Power Supply – 120VAC in, 24VDC out, one needed for every 210' of conveyor Interface Module – Compatible with both 24VDC/120VAC signals Brake Module – Solenoidless zone brake module, automatically controlled by narrow belt zone controller Touch Up Skew – 3’ sections to keep product aligned to edge of conveyor Narrow Belt Conveyor - Low Pressure Accumulation Used to buffer containers, balance workflow between processes, or build up queues for merge and sortation systems, Trew’s Narrow Belt Conveyor Line provides high-density pneumatic minimal pressure accumulation with less product damage and fewer jams. The factory-installed zone control provides field selectable accumulation modes and two release options with high visibility diagnostics and error notifications for faster installation, improved maintenance response time, and improved overall operational performance. Narrow Belt Conveyor - Transportation Trew’s Narrow Belt Transportation conveyor allows for a cost effective solution when accumulation is not required. Because the NBT utilizes similar components from the Accumulator, upgrading your transportation unit is seemless. This conveyor line ensures maximized system uptime by taking advantage of industry leading belt retention capabilities. Zone Control Narrow Belt Controller The Narrow Belt Controller provides industry-leading functionality and diagnostic features factory mounted and ready for installation. The pneumatic dual zone controller provides “on conveyor” logic for Standard Singulation, Local Singulation, and Auto-Slug accumulation modes, Slug and Singulation release options, and settings that enable increased efficiency and maximum product density. Each controller provides high-visibility indicators to help maintenance and operations quickly identify accumulation behavior, individual zone health, accumulation network status, and jam conditions. Easy to integrate interface modules allow system-level controls to provide control signals or monitor the status of a zone.

  • 24VDC Motorized Roller MDR Conveyor - Conveyor Systems | TREW

    HOME HARDWARE We know the right design for a manufacturing, distribution, or warehousing facility can save millions over the course of its operation. Whether handling cases, totes, polybags, jiffys or parcels, each system needs the right mix of sortation and transportation, accumulation, and intelligent handling conveyor to fit the business. ​ We manufacture and deliver reliable sortation and modular conveyor that span from high-throughput conventional conveyor to flexible motorized roller systems. CONVEYOR SYSTEMS Modular case/package system that spans conventional high-throughput to flexible motorized roller conveyors. Click here SORTATION Accurate and reliable sortation from high-rate sliding shoe to 90º transfers. Click here Our conveyor and sortation technologies are designed for high performance, reliability, maintenance, and how operations use them. After all, the best type of conveyance systems are the ones you don’t have to think about. Key Benefits TrewSort™ High-throughput Sliding Shoe Sortation provides gentle product handing, adaptable modular design, and AI-Inside for reliability Modular conveyor system designed for reliability, maintenance and reduced spare parts Trusted, industry leading high performance flexible 24 VDC motorized roller conveyor Technologies for 10 FPM to 600+ FPM applications

  • MoveIT-Max – Material Handling | TREW

    Downloads HOME HARDWARE CONVEYOR MOVEIT-MAX MoveIT-Max™ MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation or accumulation conveyor line that can expand the operational readiness and functionality of a given system. Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts. Wheeled leg supports for mobility Quick section connects allow for rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation MoveIT-Max System Overview Featured conveyor includes: Intermediates 30º, 45º and 90º Curves S-Curves Personnel Gates Left and Right Hand Skews Herringbone Incline Chute MoveIT-Max™ - Features Used for transportation, accumulation and manual sortation applications Wheeled leg supports for mobility Section quick connects allow rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation ​ Specifications: Capacity: 30 lbs. / ft Speed: 131 FPM (45-175) Height: 32" Top of Roller Supports: Attached, 6" locking wheel Motors: 24VDC Powered Rollers Power: 1 Parent + 7 Child Beds per 120VAC, 35W Power Supply 48" BF Intermediates: 120", 60", 30", 24" / 120" Accumulating Curve: 90º Skew Right / Left Hand Herringbone Gravity: 120” ​36" BF Intermediates: 120", 96”, 60", 36”, 30” Inclines & Declines Curves: 30º, 45º, 60º, 90º Skew Right / Left Hand Herringbone 30º Spur MoveIT-Max™ - Modules

  • Uncommonly Smart Solutions to Help Our Integrators and Clients Thrive | TREW

    Top of Page History Experience Culture TREWpartners Locations HOME ABOUT History About Trew Trew® is a provider of automated material handling solutions for integrators and end users, including Warehouse Execution Systems (WES), Warehouse Control Systems (WCS), PLC-based machine controls, motorized driven roller (MDR) and conventional conveyor, sortation, and services such as conception, engineering, technical support, parts, field service and training. Our staff and broad network of integrator partners work together to enable uncommonly smart solutions scalable to any material handling need. Do What is Right and TREW We have delivered for the who's who in retail and ecommerce; from conveyor solutions to flexible highly automated order fulfillment operations. ​ Our people, collaboration, know-how, continuous improvement, and open communications have been the keys to success. Passion Everyday Win Together Trew was formed in January 2019 and is new to the industry only in name; we have +20 years of operational experience built on the foundation of two innovative and well-known companies, Hilmot and Tech King Operations. We have a deep bench strength of industry veterans leading the way of a youthful mix of talented professionals. Our team believes great results are created by embracing new ways of thinking and combining it with leadership that knows how to deliver. Our people are our greatest asset, we ask them to... Be extraordinary Do the right thing, even when no one else is watching Work fearlessly Own the outcomes Win together So, what does Trew mean? Trew : believe, trust [trü] – Scottish Experience poweredbyTREW Trew is a solutions company that makes great conveyor and sortation hardware that is delivered as part of our automated fulfillment and warehouse solutions. We also sell Trew hardware and services through a network of TREWpartner system integrators. poweredbyTREW refers to technologies developed and manufactured by Trew, and the conveyor system services we provide. Industries Served With 1000s of installations world-wide, in partnership with our integrators, our hardware and software technologies serve retail, warehouse, distribution, manufacturing and ecommerce industries in a range of solutions: Culture Additional Applications Served Audio/Video Distribution Books/Publishing Distribution Tobacco Distribution Express and 3PL Parcel Manufacturing Distribution Reverse Logistics Tire Handling Automotive ​​Beverage Distribution Liquor Distribution Cosmetics Distribution Assembly lines in the electronics industry Postal and Document Handling Production lines for the appliance industry Machine linking in automation TREWpartners – Integrators TREWpartners We are proud to support a network of material handling system integrators covering the Americas; who can apply our products and services to meet client’s goals. We believe integrator, client and Trew all need to win together, and we work to ensure our partners are fully supported before, during and after a system is installed. We collaboratively support client installations, making sure the client is taken care of and our integrator partner has the visibility to collaborate on service requests. We are here to help our partners and their clients be successful. Need help with an automated material handling system? ​ Connect with Trew’s solutions development and service team here – CONNECT WITH TREW ​ Otherwise connect with our integrator support team and they will help you connect with an integrator by clicking here – FIND AN INTEGRATOR Locations Locations Trew Global HQ & Manufacturing 10045 International Blvd West Chester, OH 45246, USA 1-800-571-8739 1-513-214-2663 Trew Innovation & Support Center 5855 Union Center Blvd, Suite 100 Fairfield, OH 45014, USA 1-800-571-8739 1-513-214-2663 11925 W Carmen Ave Milwaukee, WI 53225, USA 1-800-571-8739 1-414-446-4900 Trew Manufacturing & Operations 150 Research Lane, Suite 110 Guelph, ON N1G 4T2, Canada 1-800-571-8739 1-226-770-4551 Trew North® Canadian Operations

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