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CHAMP™ Warehouse Control System

Manages real-time material handling automation flow streamlining operations and empowering operators, while providing maintenance and management the visibly to make decisions based on current performance and statistical information. CHAMP WCS puts you in control of your system through a web enabled mobile user interface, and real-time control built with proven standard software components.

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PLC

CHAMP™ WCS

HOST

PLC

PLC

​Host Interface​

  • Real-time Carton Information Download

  • Carton Lane Assignment Table Downloads

  • System Forecast Counts

  • Production Wave Planning

  • Diverted Carton Information Uploads

  • TCP/IP or FTP Ethernet Host Connections

​PLC Interface

  • Routing Directives

  • Label Information

  • I/O Messages

  • Ethernet

  • Host Connections

CHAMP WCS connects Warehouse Management (WMS), ERP and custom host business systems to real-time material handling automation through a high-performance communications broker and carton tracking system. CHAMP is designed with a flexible and proven architecture that has delivered results in a wide range of applications.

  • Dynamic Wave Processing 

  • Batch or Real-time Barcode Lookups 

  • Store to Door and Route Stop Sortation 

  • Container/Carton Tracking 

  • Pick and Pass Systems 

  • High-Speed Merging 

  • High-Speed Sortation 

  • Automated Print and Apply 

  • Conveyor Flow Control 

  • Robotic Cell Control 

20+ Years of Experience Integrating 3rd Party OEM Equipment 

CHAMP WCS removes complexity of typical control system architectures by communicating directly with host system, system I/O and PLCs to eliminate interface points of failure and streamline real-time and historical data handling. Connecting with host software and the most common devices found in warehouses including PLCs, scanners, scales, and printers; CHAMP provides the tools for operations and maintenance to take control of operations without needing separate PLC programming software.

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  • System Statistics and Diagnostics 

  • I/O Diagnostics and Debugging 

  • Historical Reporting 

  • Real-time Web-based User Interface 

  • Container Tracking and Lookup 

  • Graphical System Status and Alarms

Why CHAMP™ WCS

  • Based on 20 years of system experience, processes and interfaces are designed hardware agnostic, allowing for integration of Trew and most OEM hardware 

  • Extensive OEM equipment integration experience – see our list here 

  • Flexibility to be implemented with our or others' PLC based conveyor controls

  • Proven host interface and project methodology reduces project risk  

  • Mobile interface allows visibility to production and system health anywhere in the building  

  • Can be run on customer VM environment, providing failover, security and overall control 

  • Puts real-time operational and maintenance tools in the hands of those that need it

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