HOME HARDWARE MOVEIT-MAX INFO Installation, Configuration, & Support Material Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts featuring transportation and manual sortation. Quick to install, quick to re-configure, mobile modular transportation conveyor. ​ Mix and match MoveIT-Max modules to create applications. Modules are assembled ready for to be wheeled into place and connected. Modules are assembled with folding legs with casters, pre-wired and "connectorized" for quick Module to module connections. MoveIT-Max System Overview This page provides a quick overview of MoveIT-Max and installation quick how-to videos. If you have additional questions please refer to the manual linked at the bottom of this page or contact our support team . Step 1 - Unstacking Shipments The conveyor sections will typically be stacked with their support legs folded beneath them, allowing each section to be safely removed using a fork truck. When picking up a conveyor bed with a Fork Truck, watch out for the junction box located directly underneath, as it sits lower than the conveyor frame and could be damaged. Step 2 - Connecting Beds (Line of Sight) There are two types of beds on the MoveIT-Max called the “Parent” and “Children” beds, usually seen with multiple "children" beds attached to a "parent" bed. The “parent” beds have the main power supply mounted underneath, while the “children’s” beds are connected to a “parent” bed by a control cable. Step 3 - Connecting Beds (Electrically) A total of 7 beds (36 motors) can be powered off a power supply (6 children and 1 parent). Each bed has a female connection on the discharge and a male connection on the infeed inside the rail for the smaller control circuit M12 plug. There is a maximum of 4 beds (18 motors) allowed on a single circuit. Step 4 - Power Supply Connections & Components The main enclosure for the MoveIT-Max is located under each “parent” bed and provides power for the connected “children” beds. Step 5 - Junction Box Jumper Placement The Junction Box enables you to choose which circuit off the DC Bus is powering the conveyor bed. Select between the provided circuits (Circuit 1 and Circuit 2) by inserting the terminal jumper between the rail and desired circuit. Step 6 - Overview of Drive Card LEDs The Drive Card LEDs indicate the MoveIT-Max is fully functioning and help identify and troubleshoot any problems. Step 7 - Operating Instructions (Starting & Stopping) A start/stop switch is located on the corner of each bed. When green, the conveyor is continuously running. To turn the conveyor off, push the green button in, and the light will illuminate red, cutting off the power to the card. Step 8 - Configuring Conveyor Speed Conveyor modules are shipped from the factory preset to specific speeds by module. Speeds of the conveyor beds may or may not need to be adjusted at site. Conveyor speeds can be adjusted using dials on the backside of the H20 Auto conveyor control cards and/or software. DOWNLOADS Please review the manual for complete installation instructions; including module, accessory, guard rail, side cover, etc

Downloads HOME HARDWARE SORTATION FULL WIDTH BELT Full Width Belt The Full Width Belt Sorter provides reliable sortation of cartons, totes and trays up to 70 cpm. The sorter is designed with a belted transportation surface and multiple 30° wheeled divert mechanisms that avoid tilting cartons, allowing boxes or trays with open tops to be handled. Full Width Belt Overview Reliable Throughput: Capable of sorting up to 70 cartons per minute. Gentle Handling: Belted transportation surface ensures stability and reduces product damage. Precise Diverting: 30° wheeled divert mechanisms avoid tilting, making it perfect for open-top boxes and trays. Versatile Application: Suitable for various items such as cartons, totes and trays. Up to 120' or 12 sortation locations ​ Currently available at 24", 27" and 30" BF Available above 24" TOB Left or Right Diverts at 30º Multiple sorters can be installed end-to-end to achieve a longer sortation line Up to 70 CPM Sortation (16" average carton) Carton, Totes and Trays 9" x 6" minimum carton size 30" minimum gap Up to 300 fpm Maximum 25lbs/ft or 60lb product Specifications Speed: 150–300 FPM Low noise at the highest throughput Precise control trajectories Modular design – minimal spare parts Proven technology for medium to high throughput 3 to 5 horsepower drive motor helps provide longer and faster belts

Downloads HOME HARDWARE CONVEYOR HIGH-SPEED High-Speed High-Speed conveyor operates at speeds higher than motor drive roller (MDR) and conventional conveyor can, typically well in excess of 300 FPM. These technologies AC powered and are most often applied in mid-rate to high-speed merging applications to create a high-capacity product flow for sortation. Our High-Speed Belt, V-Belt, Skew, and Gaping technologies are modern robust designs focused on reliable gentle product handling, flow and throughput, reliability as reduced spart parts and ease of maintenance to keep critical subsystems in a building up and running day in and day out, doing what they need to do. High-Speed Conveyor Overview High-Speed Belt, V-Belt, Skew, and Gaping technologies handles totes, cartons, parcels, and more Standard modules, components and accessories Common spare parts across product lines 300 – 600 FPM High-Speed Belt 60 – 700 FPM V-Belt Spurs, Skews, and Curves 60 – 600 FPM Meter Belts Brake Meter Belt Conveyor Brake Meter Belt provides features and options that create and optimize gaps for cartons, totes, polybags, and jiffies, within merge and sortation systems. Different gap ratios and performance options allow the system to minimize gap and gap variance while maintaining product orientation which maximizes system throughput. All Meter Belts are shipped with belting included, reducing installation time. A lot of these components are used in our Belt BOR, BOS, and ECC product lines, commonly reusing spare parts. High-Speed Belt Merge Conveyor High Speed Belt Merge provides superior product handling and control through use of belted roller conveyor. Merge is designed to handle a variety of products, such as cartons, totes, polybags, and jiffys. Product specific belts can selected to maintain product orientation through merges at various speeds. Banded return rollers help dampen vibration and reduce noise. Belt guides are present on either side of the unit in order to maintain belt tracking and reduce product friction over the spur transition. This unit shares components from other Series K products, which reduces unique spare parts required. Slug Belt Conveyor High Speed Slug Belt provides superior product handling and unit durability as it is designed to handle sharp ramp ups and slowdowns to build a slug of perfectly spaced, various products by using a high-performance motor and VFD. The intermediate sections are constructed as belt on roller, allowing for lower power consumption and quick. The belt used is identical to that found on our traditional belt conveyor inclines and declines to reduce the total parts needed to maintain a system. Gap Optimizer Gap Optimizers are commonly found as part of a sortation sub-system and is required to speed up and slow down sharply. They utilize a high-performance motor along with the mechanical base of a brake meter belt to perfectly gap a wide variety of product as it is fed onto a sorter. Different gap ratios and unit length options allow for the unit to be designed and applied optimally for specific situations and product mixes. Knife edge end pulleys ensure that the intended gap is maintained through the transition from unit to unit. V-Belt Conveyor Dependable, easy-to-maintain high-speed live roller curves, junctions, spurs, and skews for the highest capacity systems in the market perform at levels well beyond what traditional motor-driven roller designs are capable of. Designs focus on quality of product handling using true tapered curves, tight roller centers, and ease of maintenance with easy-access V-belt pressure and tensioning devices.

HOME SOFTWARE PLC CONTROL SYSTEM PLC Control System We provide in-house developed and implemented PLC based material handling conveyor and sortation control systems. Our systems are all PLC controlled, even the highest speed sortation applications can now be solved using this hardened industrial technology. We have 20+ years of experience controlling systems in 1000s of installations. They have been applied to greenfield, brownfield and re-controls, including control of OEM equipment brands including Daifuki, Automotion, Dematic, Rapistan, Honeywell, Intelligrated, FKI Logistics, Matthews, Hytrol and TGW (Fortna), not to mention our own Trew conveyor and sortation technologies. PLC Control System Overview We developed and delivered one of the industry’s first 650 FPM PLC controlled merge, induction and sliding shoe sortation system! Capabilities include PLC control of very high-speed slug / wedge, medium rate sawtooth, zipper / combiner merge solutions, gap optimizers, and high-speed sortation. Our PLC controls solutions deliver machine control, merge, and sortation for a wide range of material handling equipment. Integration of various equipment includes: Motorized Roller Conveyor Systems Case Conveyor Systems Pallet Conveyor Systems Accumulation Conveyor High-Speed Merges High-Speed Shoe Sortation Pop-Up Wheel Sortation Strip-belt Sortation Bomb-Bay Sorters Transfer Cars Print & Apply Systems In Motion Scales Gantry/Cranes Tote Stackers/De-Stackers Truckloaders And more - see our extensive OEM equipment integration experience – see our list here All backed by in-house 24x7 technical support team ready to support you!

HOME RESOURCES Welcome to Trew’s resources. Here, you’ll find information to support your automation material handling needs. Explore our latest news, download cutsheets, connect with a trusted integrator for your next project, or access our integrator portal. News / Blog Click here Downloads Click here Find An Integrator Click here Integrator Portal Click here

HOME HARDWARE CONVEYOR We offer a fresh perspective on conventional and motorized roller conveyor systems. Our high-performance, modular AC powered conveyor combines reliability with flexibility, providing a robust solution that adapts to evolving needs. Our motor driven roller (MDR) conveyor includes the industry’s widest range of standard modules with the most flexible and efficient MDR controls architecture available. ​ Our systems feature common rail profiles and accessories designed for seamless integration and a polished finish. This ensures that components fit together seamlessly and create a cohesive, dependable, and efficient conveyor system that enhances your operational workflow. Motorized Roller Click here Belt / Empty Carton Click here Narrow Belt Click here High-Speed >300 FPM Click here MoveIT-Max™ Click here QuickScan Fast & Easy — find recommended replacement parts for conveyor and sortation equipment with our QuickScan feature. QuickScan the QR Code found on our module labels to view recommended replacement parts and User Manuals right on your phone or mobile device. Once you review potential wear and maintenance parts, you can purchase parts directly from our Parts Store.

HOME SERVICES Services "Win Together" is our focus, and how we approach relationships with our clients. ​ We believe delivering uncommonly smart solutions takes a collaborative team to listen, understand, ideate, plan, and execute. That starts with listening to you, then sharing our know-how, having open communications, and working together to win together. ​Our team of experienced industry professionals is committed to delivering whether you need a turnkey solution, solution design, system design, engineering services, installation, resident maintenance, 24x7 technical support, parts, or peak season maintenance assistance. Project Services Click here Support Services Click here CX Portal Click here Parts Store Click here Looking for Solutions Development? Sorting out your operational needs and what automation will fit best? Click here Your account manager and our project managers are committed to being an integral part of your team. Collaboration is key to selecting the most suitable technologies and services to deliver winning solutions. Project Management ADVOCATE Solution Engineering COLLABORATIVE On-Site Engineering VERIFY Installation Services TRUST Trew offers scalable services, working seamlessly as an extension of your team. We focus on winning together!

HOME SERVICES DOWNLOADS Downloads Here you will find cut sheets , manuals , software downloads, and even videos to help support your conveyor needs. Catalogs Hardware Manuals Control Module Manuals Software Catalogs FULL CATALOG Series 1500 Download (PDF) Series 1500 Accessories - Download (PDF) Series 1500 Supports - Download (PDF) Series K COMING SOON Controls COMING SOON Customer Experience COMING SOON Hardware Manuals HARDWARE Series 1500 Series 1500 MDR IOM Download (PDF) Series K Series K IOM Download (PDF) Narrow Belt Accumulator Narrow Belt Accumulator IM Download (PDF) Full Width Belt Sorter Full Width Belt Sorter Download (PDF) Sorter Divert Download (PDF) MoveIT-Max™ MoveIT-Max™ Gen 1 Manual MoveIT-Max™ Gen 2 Speed Control Manual MoveIT-Max™ Gen 2 Speed Control (with E-Stop) Manual Old gen2 manual is used on sites with no safety (estops). Gen2 with estops is used on sites with safety (estops) Control Module Manuals CONTROLS Auto Control Module Download (PDF) Flex Control Module Download (PDF) Full Control Module Download (PDF) Software SOFTWARE SuperLogic Pro Download (ZIP) SuperLogic Pro Manual - Download (PDF)

Downloads HOME SERVICES PROJECT SERVICES Project Services You expect on-time projects that deliver the promised results. We’ve learned a lot in 20+ years of project implementation. Having delivered for the who’s who in retail and ecommerce; from conveyor and sortation solutions to flexible order fulfillment operations, we know your success is our success. Our team is staffed with project managers and site leaders who know that collaboration, know-how, structured methods, and open communications are how results get delivered. Project Management Engineering Installation Controls Go-Live Whether it’s a new installation, design adjustment, a retrofit or an emergency repair - our engineering, installation and field service technicians are masters in customer service. Their advanced product training and technical skills ensure your material handling systems are installed, configured, and turned over ready for success. Project Management PRESALES You expect on-time projects that deliver the promised results. Our project management team will work with your team and our organization to make sure we are on the same page and the plans, schedules, and resources are lined up for success. Engineering ENGINEERING Our mechanical, electrical and application engineers possess a strong analytical aptitude, but still care deeply about the minute details that make our team stand apart from other manufacturers. Equal parts creative whiz kids and mathematical masterminds; they are critical thinkers who possess all the skills needed to analyze, evaluate and recommend changes for a winning system. They possess a vast amount of technical knowledge in all areas of material handling including conveyor modules, power and panels, communications and IO, programming and controls. To stay on top of new industry developments, they routinely take part in continuing education. Installation INSTALLATION We know it’s difficult to find and retain skilled, experienced technicians; and it can be challenging to meet schedules. Our internal team of mechanical and electrical expert technicians have decades of material handling experience to tackle projects from small to some of the largest seen in industry. CONTROLS Controls Our controls can be used for all types of project sizes and client's needs. Whether your application uses our MDR controls or system level PLCs, our controls team is ready to help. We are known for being good partners, sharing system design knowledge and feedback on how to best approach control applications. Click Here GO-LIVE Go-Live Our installation team uses a proven approach based on years of experience to help you make sure your go-lives are successful. Our team can provide multiple levels of validation, commissioning and testing including being onsite during and after go-live events.

HOME TECH SUPPORT If you need to talk to a Customer Experience agent for any Support function, please call our Support hotline.​ ​ Support Hotline: +1-800-571-8739 24x7 Technical Support If you have a critical/downtime situation, please call and speak with a technical support representative for the fastest response times. Email our support team for non-urgent reques ts. We'll respond within a business day. Access our CX Portal to view all inquiries for your site and/or organization. ​ Support Portal: cx.trewautomation.com Email: support@trewa utomation.com Parts For assistance with part identification, order inquiries, shipping information, or more parts requests, please email us. Please send in a photo of the bed tag to assist with part identification. Online Parts Store: trewsto re.com Email: parts@trewautomation.com Warranty Claims / Returns To make a warranty claim, please rev iew our return policy and fill out an RMA Form. ​ RMA Form & Return Policy: trewstore.com/returnpolicy Email - Warranty Term(s) Ques tions: parts@trewautomation.com Field Service For onsite service, please call our hotline or email our Field Service team. Email: service@trewautomation.com Need Something Else? Need Something Else For all other inquiries, or if you are unsure who to contact, please reach out to your sales representative or email info@trewautomation.com, or complete this form: Add Fill Form Here?

HOME SERVICES FIND AN INTEGRATOR Commitment – We have delivered for the who's who in retail and ecommerce; from conveyor solutions to flexible order fulfillment operations. ​ Collaboration, know how, continuous improvement, and open communications have been the keys to our success. FIND YOUR INTEGRATOR SALES REPRESENTATIVE Click on your region to get in touch with your nearest representative Western Region Central Region Eastern Region Justin Allen Scott Brokopp Tom Furness Managing North/South Eastern Region Making our customers a priority is something that we take seriously. Offering the best conveyor systems, maintenance, and service is something we strive to do in the most effective way. Our service to you doesn't stop after you've made your purchase , our Customer Service / Support team will continue to help you with any questions you may have. They are only a call, or click away from helping you with any of your conveyor system needs!

Downloads HOME HARDWARE SORTATION DIVERT / TRANSFER Divert / Transfer The High-Speed Cam Actuated Transfer (HCAT30 and HCAT90) divert modules are designed to enhance the efficiency and precision in your material handling systems. Whether you need to divert products at a 30° angle or a 90° right angle, these modules provide a valuable addition for < 45 CPM sortation applications. HCATs 30 & 90 Overview MDR Technology: Ensures smooth and dependable roller operation, reducing maintenance needs and enhancing system longevity. Precision Cam Mechanism: Provides accurate and controlled lifting of Pop-Up divert wheels, ensuring gentle handling of products. Energy Efficiency: The 24-volt DC power source minimizes energy consumption and operational costs, offering a sustainable solution for material handling. HCAT30 HCAT30 diverter modules provide a 30° angle to move packages and totes to a separate line. The design allows for the divert units to be placed close together in a footprint that fits most package flow applications. It uses 24V DC MDR technology to drive the rollers, belts and lifting motion in an all-electric design, with rates up to 45 products/min. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. HCAT90 HCAT90 Transfer modules provide a 90° right angle transfer for sortation, distribution, or assembly applications. They are powered by 24VDC, utilizing a total of three MDRs to provide motion of the rollers, belts, and lifting motion. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. They provide rates of 30–40 products/min and are available in single, double, and triple pick-and-pass configurations for quick installation and integration.